Thin Yet Strong: The Engineering Behind Ultra-Slim Cases

The Challenge of Going Ultra-Thin

Creating a phone case that’s just 0.35mm thin — slimmer than a credit card — is no easy feat. It’s not simply about scaling things down; it’s about precision, material mastery, and an uncompromising commitment to quality, fit, and durability. At MonoCase, this philosophy is at the heart of every product we design.

Our Material: Luxury TPU

The foundation of MonoCase Air lies in Luxury TPU — a premium-grade thermoplastic polyurethane. Unlike standard TPU, this advanced material was chosen for its clarity, flexibility, and structural strength, even at ultra-thin dimensions.

• Resistant to yellowing and warping

• Maintains shape without distortion

• Lightweight yet remarkably durable

Luxury TPU ensures MonoCase Air stays crystal clear, slim, and strong through everyday use.

Precision Moulding Process

Engineering a case this thin requires micron-level accuracy. Each case begins with custom CNC-machined moulds, designed to match every curve, button, and port of a specific phone model. With tolerances this tight, even the slightest deviation could compromise the entire fit — which is why shortcuts are never an option.

Careful Resin Shaping

The Luxury TPU is injected into the mould, then pressed and shaped under carefully controlled conditions. At this thickness, the material cools rapidly — meaning every second counts. Standard machinery can’t handle this level of precision alone, which is why trained technicians step in to guide the process where machines fall short.

Hand-Finished for Perfection

Once moulded, every case undergoes meticulous hand-finishing. Any seams or overhangs from the production process are trimmed away, leaving behind smooth, flawless edges. These subtle finishing touches make MonoCase Air feel just as premium as it looks.

Strict Quality Control

Not every case makes the cut. Each MonoCase Air passes through multiple rounds of inspection for visual perfection, precise cutouts, and reliable fit. Any case that doesn’t meet our exacting standards is recycled responsibly — never reused. Only the best are delivered into your hands.

The Result

The outcome is a case that feels almost invisible, yet offers impressive protection and functionality:

✔️ Ultra-slim design — just 0.35mm thin
✔️ Full MagSafe compatibility
✔️ Camera protection with precision-engineered cutouts
✔️ Raised lip for subtle screen defence

MonoCase Air represents refined simplicity at its best — uncompromising craftsmanship, minimalist elegance, and thoughtful details that set it apart.

Get your Monocase Air Now!